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Automotive Industry & e-mobility
Production systems for highly automated Series production

In automotive and e-mobility, takt time, system availability and reproducible process quality determine the efficiency of series production. Particularly for battery trays, cooling plates and aluminium structural components, requirements are increasing for pressure-tight joints, precise machining and fully documented manufacturing processes.

HAGE develops special purpose machines, machining systems, automation solutions and FSW systems for the international automotive industry. The focus is on highly automated production systems for crash-relevant structural components as well as battery and e-mobility components. Friction stir welding plays a central role here: with process-reliable FSW systems, HAGE realizes pressure-tight joints for battery trays, cooling plates and other aluminium components — from the engineering solution to the automated series production system with short takt times, stable processes and reproducible manufacturing quality.

HAGE Solutions for Automotive & E-Mobility

From battery housings to crash-relevant structural components, HAGE develops custom production solutions for the automotive industry. This results in systems that are precisely matched to component geometry, takt time, material flow, process monitoring, quality assurance and degree of automation.
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Crash boxes

Energy-absorbing structural components with high requirements for precision, repeatability and series production capability.

Side sills

High-strength aluminium structures for weight-optimized vehicle platforms.

Longitudinal members

Load-bearing structural components for crash safety and vehicle rigidity.

Bumper systems

Precisely machined components for front and rear structures.

Tension struts

Highly loaded connecting elements for chassis and structural integration.

Battery trays

Pressure-tight aluminium structures for modern high-voltage battery systems.

Vehicle floors and floor structures

Large-format structural components for integrated battery platforms.

Cooling plates

Thermally optimized components for efficient battery temperature management.

Housing components

Precision components for protected and stable e-mobility systems.

Electric drive axles

Precision components for modern electric drive systems.
HAGEMATIC FSW 20-6-D
FSW Production System for Battery Trays in E-Mobility
For the international series production of pressure-tight battery trays in e-mobility, HAGE realized two identical FSW production systems for manufacturing sites in Germany and Mexico.
HAGEMATIC FSW 20
5-Axis FSW System for Pressure-Tight Aluminium Cooler Housings
For the series production of pressure-tight aluminium cooler housings, HAGE realized a compact 5-axis FSW system for e-mobility applications.
Production systems for the automotive industry
Automated Production Line for Crash Boxes
For the automotive industry, HAGE realized fully automated production lines for manufacturing crash boxes from aluminium profiles.
Special-purpose machinery for EV battery production
Production Line for Tension Struts in EV Batteries
For the paired production of tension struts as aluminium connecting elements in electric vehicle batteries, HAGE realized an automated production line.
Special-purpose production systems for electric drive axles and transmissions
Tilting Test Bench for Electric Drive Axles and Gearboxes
For realistic testing of electric axles and gearboxes, HAGE realized massive tilting test benches that can simulate different driving situations and load conditions before road use.

Industries
at a glance

Aerospace, automotive, rail, commercial vehicles, construction and industrial applications — different industries with one common requirement: maximum precision, high process reliability and no compromises.

Discover HAGE’s industry solutions and learn more about technologies, applications and production systems for your industry.