At HAGE, machine engineering does not stop at steel. We combine high-precision mechanics with intelligent software to make your production more efficient, safer and more transparent.
The Digital Twin:
Virtual Commissioning for Real-World Peak Performance
Before the first screw is tightened on your system, it already exists in the digital world. The digital twin is a detailed virtual representation of your machine, enabling us to program, simulate and optimize processes offline in advance.
Shorter time to market — faster commissioning through preliminary testing in the virtual environment.
Risk reduction — simulation of limit situations and fault scenarios without risk to people or machines.
Higher quality — optimization of process sequences as early as the design phase.
Efficient training — machine operators can train on the digital model while the physical machine is still being built.
Reliable variant integration — reduced downtime and standstill times when introducing new components.
HAGE CMS
Real-Time Process Monitoring
Our Condition Monitoring System (CMS) records machine and process parameters in real time, evaluates them and supports continuous quality control as well as high system efficiency.
Smart Data Analysis for Maximum Transparency
Using specialized software packages, HAGE CMS analyzes all relevant data and visualizes it directly for the user:
Precise visualization — 2D line charts and 3D contour diagrams make process quality tangible.
Automated reporting — partially automated generation of analysis reports for evaluating reproducibility.
Fault prevention — reduction of unplanned downtime through early detection of deviations.
HAGE CMS records all relevant process variables — individually configurable depending on the system and application:
Force and torque, with sampling rates of up to 100 kHz
Developed specifically for friction stir welding, WeldCheck provides a bidirectional interface that monitors every millimeter of the weld seam. In the event of deviations, the system responds immediately and supports documented process and quality monitoring.
WeldCheck Functions
Real-time monitoring of every millimeter of the FSW seam
Bidirectional interface: the system measures and responds automatically
Automatic quality documentation for each component
Immediate notification of process deviations • Complete traceability for aerospace and automotive applications
