5-Axis CNC Sawing System for Steel and Aluminium Profiles
For flexible profile machining in the commercial vehicle industry, HAGE realized a 5-axis CNC sawing system for a wide range of profile geometries made of aluminium and steel.
The system concept combines a powerful 15 kW saw unit with automatically adjustable NC clamping blocks, covering a broad product and length range.
The system has two machining areas for shuttle operation; for overlength parts, both areas can be combined into one large work envelope. A digital twin enables offline programming and simulation of new sawing programs before production starts. Process data such as torque, feed speed and rotational speed are continuously recorded and stored.
Technical Data
- 5-axis CNC saw with 15 kW saw unit
- Saw blade speed: 28–250 rpm
- Saw blade diameter: up to 520 mm
- X/Y/Z stroke: 9,300 / 660 / 250 mm
- Rapid traverse speed: 60 m/min
- C-axis: ±90°, 20°/s
- B-axis: 60°, 20°/s
- 4 NC-driven clamping blocks with rotating clamping plates
- 2 machining areas for shuttle operation or overlength components
Highlights
- Flexible machining of a wide range of profile shapes
- Automatic setup of clamping blocks
- Digital twin for offline programming and simulation
- Process data acquisition for transparent manufacturing workflows
- Shuttle operation to increase system productivity